Experimental Development and Computational Optimization of Flat Heat Pipes for CubeSat Applications

Abstract

Due to the compact and modular nature of CubeSats, thermal management has become a major bottleneck in system design and performance. In this study, we outline the development, initial testing, and modeling of a flat, conformable, lightweight, and efficient two-phase heat strap called FlexCool, currently being developed at Roccor. Using acetone as the working fluid, the heat strap has an average effective thermal conductivity of 2149 W/m K, which is approximately five times greater than the thermal conductivity of pure copper. Moreover, the heat strap has a total thickness of only 0.86 mm and is able to withstand internal vapor pressures as high as 930 kPa, demonstrating the suitability of the heat strap for orbital environments where pressure differences can be large. A reduced-order, closed-form theoretical model has been developed in order to predict the maximum heat load achieved by the heat strap for different design and operating parameters. The model is validated using experimental measurements and is used here in combination with a genetic algorithm to optimize the design of the heat strap with respect to maximizing heat transport capability.

Steven Isaacs

Sr. Thermal Engineer

Steven’s research interests included computational modeling and optimization of two-phase thermal management devices

Peter Hamlington

Associate Professor

Peter is an associate professor in the Paul M. Rady Department of Mechanical Engineering at the University of Colorado Boulder and the principal investigator of the Turbulence and Energy Systems Laboratory.